12-17-2024, 07:20 PM
<h2> Detailed Rotor Balancing Process </h2>
<h3> Getting the Equipment Ready </h3>
<ul>
<li> accelerometers, laser rpm sensor, mounting stand, software application, and additional tools. </li>
<li> Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. </li>
</ul>
<h3> Sensor Installation </h3>
<ul>
<li> Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings. </li>
<li> Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement. </li>
</ul>
<h3> Software Startup </h3>
<ul>
<li> Initiate the Balanset program on your computer. </li>
<li> Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome. </li>
</ul>
<h3> Initial Vibration Measurement </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Bring the rotor to its normal operating rotational frequency. </li>
<li> The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition. </li>
</ul>
<h3> Attaching the Trial Weight </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams). </li>
<li> Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Calculating the Correction Weight </h3>
<ul>
<li> The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle. </li>
<li> The results of the calculation are shown both numerically and visually through charts and graphs. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Mounting the Compensating Weight </h3>
<ul>
<li> Attach the computed compensating weight to the rotor as indicated by the software's output. </li>
<li> If necessary, perform intermediate checks to verify that the imbalance is being reduced. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Validation and Conclusion of the Balancing Process </h3>
<ul>
<li> After installing the correction weight, run the rotor again and check the residual vibration level. </li>
<li> If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete. </li>
<li> If the vibration level remains high, repeat the process with further weight adjustments. </li>
</ul>
<h3> Report Generation </h3>
<ul>
<li> All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position. </li>
</ul>
<h3> Concluding Steps and Verification </h3>
<ul>
<li> Double-check that all weights and sensors are securely fastened. </li>
<li> Check that the rotor's rotation is smooth and free from undue noise or vibration. </li>
<li> If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts. </li>
</ul>
<p> Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment. </p>
Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about <a href="https://vibromera.eu
"> Automatic balancing machine </a>
Machinio: https://www.machinio.com/listings/983801...n-portugal
Facebook: https://www.facebook.com/marketplace/ite...1228150722
<h3> Getting the Equipment Ready </h3>
<ul>
<li> accelerometers, laser rpm sensor, mounting stand, software application, and additional tools. </li>
<li> Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. </li>
</ul>
<h3> Sensor Installation </h3>
<ul>
<li> Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings. </li>
<li> Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement. </li>
</ul>
<h3> Software Startup </h3>
<ul>
<li> Initiate the Balanset program on your computer. </li>
<li> Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome. </li>
</ul>
<h3> Initial Vibration Measurement </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Bring the rotor to its normal operating rotational frequency. </li>
<li> The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition. </li>
</ul>
<h3> Attaching the Trial Weight </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams). </li>
<li> Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Calculating the Correction Weight </h3>
<ul>
<li> The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle. </li>
<li> The results of the calculation are shown both numerically and visually through charts and graphs. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Mounting the Compensating Weight </h3>
<ul>
<li> Attach the computed compensating weight to the rotor as indicated by the software's output. </li>
<li> If necessary, perform intermediate checks to verify that the imbalance is being reduced. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Validation and Conclusion of the Balancing Process </h3>
<ul>
<li> After installing the correction weight, run the rotor again and check the residual vibration level. </li>
<li> If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete. </li>
<li> If the vibration level remains high, repeat the process with further weight adjustments. </li>
</ul>
<h3> Report Generation </h3>
<ul>
<li> All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position. </li>
</ul>
<h3> Concluding Steps and Verification </h3>
<ul>
<li> Double-check that all weights and sensors are securely fastened. </li>
<li> Check that the rotor's rotation is smooth and free from undue noise or vibration. </li>
<li> If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts. </li>
</ul>
<p> Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment. </p>
Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about <a href="https://vibromera.eu
"> Automatic balancing machine </a>
Machinio: https://www.machinio.com/listings/983801...n-portugal
Facebook: https://www.facebook.com/marketplace/ite...1228150722